Smoked Boston Butt

Smoked Boston Butt

Smoked Boston Butt

This week I’m firing up the Drum and smoking a Boston Butt for the Super Bowl. I’m sure Patriots fans will appreciate it since this pork roast gets its’ name from the New England region.

A “Boston Butt” is just another name for a pork butt or pork shoulder roast. A long time ago when lesser cuts of pork – shoulders & hams – were packed for storage; they were placed in large wooden barrels called butts. This is where the name “Boston Butt” comes from and it’s still used today.

For this recipe I’m starting with a 10lb bone-in, Boston Butt. You’ll want to open the package near the sink and drain any liquid. Use paper towel to pat dry the outside and place it on a large platter or sheet pan.

Smoked Boston Butt

In order to get the seasoning to stick to the butt, I’m using plain yellow mustard. Slather on a light coat on all sides. I want a spicy bark on this butt to offset the sweetness of the glaze, so I’m using my Killer Hogs Hot Rub. Apply a medium coat of the rub on the outside and let the Boston Butt hang out at room temperature while the smoker comes up to temp.

Smoked Boston Butt

As always you can use any smoker or grill for this cook. I’m using my drum and running it at a steady 275⁰ the entire cook. When the smoker settles in, add your favorite wood to the coals.

I like the flavor that hickory and cherry gives pork, so I’m using a chunk of each along with ½ a sweet onion. The onion adds a little extra flavor, and I just like the way it smells as it blends with the wood smoke.

Smoked Boston Butt

Place the Boston Butt on the center of the cooking rack and get the lid closed. To keep the bark from getting to dry during this process I spritz it with equal parts Red Wine Vinegar and Water. About every hour give it a quick spritz. Once the bark starts to develop and the outside has turned a dark shade of red, it’s time to wrap.

Smoked Boston Butt

Use 2-3 layers of aluminum foil overlapped to hold in moisture and reduce the chance of tears in the wrap. Before closing the foil hit the outside of the Boston Butt with a little extra dry rub and a spritz of the baste.

I also insert a meat probe into the thickest part of the butt. Wrap the foil completely around the butt and get it back on the smoker. At this point we’re just rendering the fat inside the butt to get it tender.

Smoked Boston Butt

I’m looking for a target internal temp of 198⁰ for easy pulling, so it’ll take another 2 hours of cook time. Keep the heat steady at 275⁰.

I’m using the Smoke by Thermoworks to eyeball the temperature; It’s handy because you can take the remote inside and kick back while the smoker does its’ thing. You can check these new Smoke thermometers out here >>

While the Boston Butt is cooking make the glaze.

Apricot BBQ Glaze:

Combine all ingredients in a small sauce pot over Medium heat until mixtures smooths about 5-10 minutes.

Once the Boston Butt reaches 198⁰ carefully take it off the pit and unwrap the foil. I wear a pair of white cotton glove liners underneath a pair of nitrile gloves when working with anything hot.

Smoked Boston Butt

Transfer the butt to a chicken rack and apply the glaze to the outside. Having it on the wire rack makes transferring back and forth easy.

Place the Boston Butt back on the pit for 15 minutes to give the glaze time to caramelize. Don’t walk to far away at this stage because it can burn on you really quick.

Now that the glaze has set, remove the butt from the smoker and let it rest on the counter for 20 minutes before pulling. When you’re ready to break it down, simply tear into the butt separating it by each muscle. It will pull apart with ease.

Smoked Boston Butt

Be sure to remove any fat or connective tissue that failed to render. A butt this size is going to yield you about 7lbs of good pulled pork. You can serve it right away or package it for later use.

I’m planning on making some Killer BBQ Nachos for the Super Bowl at our house but you can use it for sandwiches, beans, or even bbq pizza.

The great thing about pulled pork is it’s versatile, and everyone is sure to like it no matter which team you’re cheering for this weekend.

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Smoked Boston Butt

Ingredients

Instructions

  1. Remove Boston Butt from Packaging and pat dry with paper towel to remove moisture.
  2. Apply mustard to the outside of Boston Butt and coat all sides with Hot BBQ Rub.
  3. Prepare Drum smoker or other bbq grill for indirect smoking at 275⁰.
  4. Place 1 chunk of Hickory wood, 1 chunk of Cherry wood, and 2 Sweet Onion quarters directly on coals.
  5. Center Boston Butt on cooking rack and smoke for 3 hours or until desired color is reached. Combine Red Wine Vinegar and Water in a spray bottle and spritz butt every hour during smoking process.
  6. Wrap Boston Butt in 2-3 layers of aluminum foil. Apply a light coat of rub and baste before closing foil.
  7. Continue to cook Boston Butt until internal temperature of 198⁰ is reached.
  8. Unwrap Boston Butt and transfer to wire rack. Glaze* outside of butt and return to smoker for 15 minutes.
  9. Rest Boston Butt for 20 minutes before pulling. Use hands and shred Boston Butt into bite size strands, remove any fat, and serve immediately or store in zip lock bag for 3-4 days in refrigerator.
    Apricot BBQ Glaze
  1. 12oz Killer Hogs The BBQ Sauce
  2. 4oz Apricot Preserves
  3. 4oz Honey
  4. 4oz Apple Cider Vinegar
  5. Combine all ingredients in a small sauce pot over Medium heat until mixtures smooths about 5-10 minutes.

Malcom Reed
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Smoked Boston Butt

Comments 49

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    2. Hello of course you can. I use Pork rub from grocery store rub you Boston butt down stick it in a baking bag. 350 for about 4 hours . The size 5-10lbs. bone will stick out when done, enjoy.

  1. Love your site and instructions. You have turned me into a pitmaster (in training). I have done this recipe twice and surely will again. Thanks!

  2. I’ve developed this hobby a few months back and now I’ve been smoking every weekend 5 mths straight now. I’m constantly trying out your new recipes and making my own as well. My stop is to compete. Any advice will be greatly appreciated.

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  3. Thank-you Malcom for a great video. I have smoked Boston Butts for years and have been doing it basically the same way you do it. Its all about the internal temperature. Every site I look at they say 10+ hours at 225-250 deg F. My 8 lb Butts take about 5-6 hours at 275 deg F. to get to 200 deg F. I cook starting out with the charcoal base and then start adding Peach or Apple or Red Oak. They always come out great. I liked this video because it wasn’t to fancy and is easy to follow. So dads get out their and smoke a Butt and crack a cold one. Go PATS!

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  4. This recipe sounds awesome. I got a Kamado Joe cooker and want to know when doing this butt should I not use the ceramic deflector that sits between the coals and the meat?

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  5. As you said just keep temp right and should be ok on electric smoker. What about if you are not using a glaze ? Just get to correct temp then take off grill and let meat rest before pulling the meat?thanks

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      Yeah – just hold the temps steady. Might take longer on an electric smoker. If you don’t want to glaze, just take it to 198-200 internal, let it rest and then pull it and enjoy!

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      For pulled pork, it is pretty easy to reheat. We cook it as normal, then we will rest it, pull it – and at this point is where you can add anymore rub or sauce to the meat.

      Then we place it in a vacuum-sealed bag and will either store it in the fridge or the freezer. If you froze it, let it thaw in the fridge for 1-2 days. Then you can take it out and place the unopened bag in a foodservice pan or casserole dish and place it in the oven (or the smoker) at 250 for 1-1.5 hours. Let it heat all the way in the bag.

      Then you can throw the bag in a dry cooler and take it with you. Or just serve it right then. We just cut the bag open and pour the pulled meat out. It stays hot and juicy. Best way we’ve found to reheat it.

  6. I have a charbroil kettlman. Any advise smoking with that type they say do a C with charcoal. What’s your opinion?

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  7. I cooked a 9 pound butt and I followed this recipe pretty much straight up except I didn’t have the KH rub or BBQ sauce so I substituted. I also used pecan wood.
    I’ve always been a rib guy but this was the best butt I’ve ever done. It might be my new favorite. Typically I will have extra to freeze but the family wiped this one out. Drizzled with the leftover glaze and KH vinegar sauce it’s just phenomenal. Thanks, Malcolm.

  8. Hi Malcom. Once again great video. Question for ya. I followed ur directions, at least I thought I did 😀 , long story short, my pork butt didn’t come apart like yours did. Mine was very tough and needed a knife to cut it. Any ideas on what I did wrong. Thank Malcom!!
    Marty From Valley Forge PA

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  9. First time BBQing ever, and used a Green Mountain Grill Davy Crocket, smoked a 8.5lb Boston Butt following your recipe to a T, came out fantastic! Thank you Malcolm, your site and youtube channel are a great resource. Your rubs are delicious too!

  10. This is my first time smoking a butt so help me.ionly have coals , I rubbed it down with garlic, salt, and red pepper powder,wraped up with foil paper. help me please.

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  11. Hell yea, this is the bomb. Took me longer to reach my temps, but once they got to 199……BUTTER PORK!!!!!

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  12. Followed your instructions to the letter on the 4th and finished to rave reviews. I am naming you the Guru of Q.

    Thanks again!
    Doug in Orlando

  13. Malcom, I learned a lot from your videos. You mentioned in this recipe (Smoked Boston Butt)you chose not to inject it. If you would have what is the best injection for this particular way to smoke this Boston Butt?

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  14. My grill reads 400+ degrees, so I put a probe in the smoker and the internal heat reads much different around 200

    Do I go by the probe tempature or the one that comes with the grill

    Thanks, great BBQ tips

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  15. Will be trying this tomorrow. Looking forward to it. At the moment im smoking a meatloaf. Lol. Be back tomorrow to let yall know how it goes. Sounds really good.

  16. After the inital smoke for 4-5 hours and you wrap it in foil to finish cooking, couldn’t I put it in the oven instead? It’s already gotten all the smoke it is going to get, and those pellets arn’t cheap. Seems like all it needs once wrapped is plain, ole heat.

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  17. This has been my go to pulled pork plan for probably 10 or so butts. Thanks!! My question is that if I cook them Saturday night then wanted to serve on Sunday afternoon,what would be the best method? Thanks for all ur help King of the Q

  18. Tried your method and recipe and had the juiciest, smoked Boston Butt we have ever had. The smoky taste was not overpowering and the glaze was incredible and the pork was delicious. Kudos to an incredible chef.

    We noticed that you had a question from Josh on April 4, 2018 at 12:39 am about freezing and reheating pulled pork. You state that you can place the vacuum-sealed bag in a “foodservice pan or casserole dish and place it in the oven (or the smoker) at 250 for 1-1.5 hours. Let it heat all the way in the bag.”
    Question – Do you place water in the pan with the bag or not?

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