Pulled Pork on a Pellet Grill

Pulled Pork on a Pellet Grill

This is my no wrap, low and slow, tried and true…Never Fail…method for cooking a pork butt on a pellet grill. This technique will smoke a pork butt as good as any pit out there; but you have to put in the work. You can’t rush pork perfection!

The problem most people have with producing good BBQ on a pellet grill is they don’t give them self enough time to let the magic happen. It takes a low and slow approach to develop bark and smokey flavor when using wood pellets.

It’s true pellets don’t produce as much smoke as wood or even charcoal, but by slowing down the cook time you force the pellets to work more which does produce good clean blue smoke which is exactly what you want.

pulled pork

You can season the pork butt how ever you like that part is completely up to you. I like to use a combo of a good Salt, Black Pepper, & Garlic base layer followed with a more traditional BBQ Rub on top. This layering effect gives the pork butt a ton of flavor and builds a beautiful bark on the outside. The salt and sugars also aid in creating the smoke ring that folks say you can’t do on a pellet grill. (I’ve never had a problem getting a smoke ring on a pellet grill)

pulled pork

Let the seasonings work on the outside of the pork butt for a couple hours before putting it on the pit. You can rest it in the refrigerator on a wire cooling rack as long as 8 hours before cooking.

When you’re ready to fire up the pit, set it for 200 degrees for first part of the cook. This slows down the amount of pellets dropped in the fire pot and allows the pellets to actually smoke instead of rapidly burning.

pulled pork

It will take 12-14 hours for a 8-10lb pork butt to fully cook at low temps. About 8 hours in ramp the temp up to 220 and continue cooking until the internal temperature reaches 190°F. At this point the butt is fully rendered and a thermometer probe will slide in with little to no resistance.

pulled pork

And that’s all there is to it. If you follow this method the bone will come out clean, there will be little to no fat to remove from the butt and the bark will be some of the best you’ve ever tried. This process does take time but I promise it’s worth the wait.

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pulled pork

Pulled Pork on a Pellet Grill


Description

Low and Slow Pork Butt Recipe for a Pellet Grill to make some delicious Smoked Pulled Pork!


Ingredients

Scale
  • 810lb pork butt
  • 2 Tablespoons Killer Hogs AP seasoning
  • 2 Tablespoons Killer Hogs The BBQ Rub

Instructions

  1. Season all sides of the pork butt with AP and The BBQ Rub
  2. Rest the pork butt in a refrigerator for at least 2 hours on a wire cooing rack 
  3. Prepare a pellet grill for low and slow smoking at 200°F
  4. Place the pork butt on the cooking grate fat side down.
  5. Smoke for 8 hours at 200°F then raise the cooking temperature to 220°F
  6. Continue to cook until internal temperature reaches 190° or a probe thermometer slides in with little to no resistance.
  7. Remove the pork butt from the grill and rest for 15 minutes before pulling.
Malcom Reed Connect on Facebook Follow me on Twitter Subscribe to my YouTube Channel Follow me on Instagram Buy Killer Hogs Products Here

Comments 44

  1. This is by far the tastiest bark I’ve ever had! Much better than the mustard binders. I did spritz mine with 50/50 every hour and wrapped at 160 and it came out perfect! Thanks as always Malcom!

  2. This is going to be my first attempt at pulled pork. Have seen a few of your recipes and some you wrap at around 160. This recipe you leave unwrapped the entire cook time any preference? Using a Traeger to Mae this on Easter..

    BTW… love your Killee Hogs rub and the BBQ beans recipe was off the hook amazing,,!!

  3. New to the bbq world and my first attempt at a pulled pork. Would a Boston butt cook the same as a pork butt? My grocery store normally only carries a Boston butr

  4. I have my three butts resting in my cooler right now and do not plan on taking them out to pull for another 5 hours. What would you say the maximum time is safe to rest. I’ve seen post stating some have tested for 8 hours.

  5. Just did two pork butts this way!! Followed it exactly like you did in the video and I must say it is the best pork butt I have ever produced!!! Thank you!

    1. Hi Mark – I had a similar question as I’m making one Friday night into Saturday. Have you tried making it yet and if so, which smoke setting did you use?

      -Vince

  6. I cooked a 9lb butt exactly as the recipe called for and it’s only 165 degrees. I have heard that low humidity will increase cooking times. Is this true and if so, how much more?

    1. I’m in Alaska and wonder the same….mine stalled for 3 hours before I gave up and wrapped it. It took a bit to get out of the stall, but then it was all dried out.

  7. Butt is rubbed and sitting in frig until 11pm west coast time…..then going on the grill. I will resist all temptations to wrap…In Malcom I trust…..

    1. Let me know how this turned out or if you wrapped it – still trying to decide myself if I should throw some butcher paper on and will be making mine tomorrow.

  8. Just wondering, if I smoke this overnight and it’s done early the next day, what’s the best way to keep it warm for dinner time with out drying it out? Does it need any liquid added to it if it were to be in a crock pot on warm? Just seems like not wrapping it in tin foil at the stall would create an excellent bark but lose a lot of the juices.

    1. Many ways that I use. I have learned to experiment-clinging to one cook’s opinion is up to you. Your final opinion is the best one. Try one out and see if you like it.

      My goal is to keep the meat moist. So wrap it or cover it, and use a heat source to get some warmth. Your choice here, crockpot, oven, grill….whatever. My stay warm temp is in the mid 100s. You may probe the meat to know what the temp is. You may turn the heat on/off or take it away from the heat for awhile. Every once in a while I get some dried out meat near the outside edges-my bad I let the heat source get too hot or meat near the edge too long.

      I have heard of some letting the meat cool down, then refrigerating and reheating with some success. That’s not a first choice for me.

  9. Been watching a while and this was my first attempt smoking on my new Traeger. It went bad quickly. lol. I bumped the temp up to 220 after 8 hours and it just stalled at 160. I then bumped to 250 for another hour with no budge on the stall. I was at 12 hours by this point. I wrapped in foil and bumped to 300 which took almost an hour to get to 190. The pork came out tough and “ham like”. There was a small section that was pull apart, but overall it was not good. Not sure where I went wrong.

    1. Sounds like perhaps you rushed/forced it by jacking the temp up from 250 to 300. If you’re saying the internal temp went from around 160 to 190 in an hour, then that’s waaaaay too fast. I recommend that if you start out low and slow, stick to that method the entire way through. If you wrap it and it still doesn’t break through the stall, try increasing the cook temp in 10 degree increments, but give it time between increases. Just because you get the internal temperature up to the target temp doesn’t mean you’ve given the meat and connective tissue enough time to properly break down. It probably needed a few more hours and it’d have turned out fine. I’d start with a smaller pork shoulder and give yourself more time so you can afford to give it the time it needs.

    2. I try not to worry to much about time when cooking butts. It’s more about the temp. I put mine on midnight and at 8 am it registered 170. It took another 5 hours to get to 200 degrees. That always works for me.

  10. WHOA, this just made some of the best pulled pork of my life. First attempt on a pellet smoker and turned out perfect.

    My 8 pounder ended up needing 15 hours to get to temp. Beautiful smoke ring, easy pulling. Cannot recommend enough.

  11. Worked great 1st butt for me n couldn’t be happier! I actually smoked at 180 for 8hrs then 220 for 8hrs n oh my delish n great barkers a 7.5lb butt! Pure delish! Thanks for the receipe!

  12. I was watching your video on YouTube. I have done this pulled pork grill recipe for first time.
    Without your video and blog I think I Can`t make this happen. Thanks for this amazing recipe!

  13. I have a big’ole 16.5 pounder, boneless (Costco doesn’t mess around….should I cut it in half or just increase time?

    1. I would cut it in half unless you are serving a huge crowd. Either way use the temp not time for doneness. I would set aside 15 hours total

  14. Did this a few weeks ago for some family who had traveled in to NY from California for the first time since the pandemic began and I wanted to do something special. Well… from the amount of pork consumed I think I did just that! So easy, super delicious. Thanks for yet another winner Malcom!

  15. They are called
    HOWTOBBQRIGHT “HAND SAVERS” GLOVE LINER
    and can be bought in his shop.

  16. I would just roll with it. 180 is fine to low and slow and 225 is on 5 degrees more so not a big deal there either.

  17. I did this method last night. I just patted dry the surface and used Amazingribs Memphis Dust rub. I let the roast sit for about 8 hours in the refrigerator before I put it on the grill. Started at 200 degrees in my GMG pellet grill for 8:15 hours overnight then 225 degrees for another four hours (total 12 hours and 40 minutes) for an 8.5 pound shoulder in roast. I pulled the roast at 190 degrees internal. The bark was soooo good and the smoke ring was about 1/2 inch or so. The roast just fell apart and was very juicy and was very delicious even without any sauce. Everyone at the Fourth get together said it was the best pulled pork they have had. This method is stupid simple and so easy.

  18. Love this recipe – it was the best bark I’ve ever had on a pork butt and the flavor was great.

    The only issue I had was getting it up to final temp. For my 10.28lbs butt, it took 18.25 hrs and that includes slowly pumping up the grill temp in the final 6 hours, all the way to 260º. Any thoughts on why this might happen? Could it have just been a stubborn cut of meat? I’m using a Camp Chef Woodwind.

    While it certainly wasn’t dry, I think it may have been a bit less juicy due to the long cook time.

  19. Wow! I love my pellet smoker but I’ve never gotten the real smoke flavor from cooking a pork butt. Until now! I’m glad I found this low and slow technique. I still like to inject my butts with his competition mixture but that bark and smoke flavor is freakin killer!

  20. Malcom is a bbq god! Please do yourselves a favour and try this out!! Also the homemade coleslaw is fire as well!

  21. Newbie here – and new fan! I did this exactly as you said and it was INCREDIBLE! Swept my husband off his feet! I used a rub I had. I was a bit nervous about not wrapping but it was the most tender, most moist, most delicious thing I ever made. I didn’t even get to sit down to eat because I couldn’t stop dabbing at the butcher block lol.

  22. Is it ok to coat with mustard first, then put garlic powder, kosher salt, pepper, after that, use “The BBQ Rub”. Also, big question.: I sort of rubbed it an then sprinkled a little more The BBQ Rub on top, so…. If I used more than two table spoons….is that a problem. I really didn’t measure, I just sprinkled to coat it. And finally is 10 hours too long in fridge?

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